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Sustainable Packaging: Shift from Conventional Plastics Need of the Hour

By: Srinivas R

Key Takeaways

  1. Sustainable Packaging Trends: Embracing innovative materials like biodegradable plastics and recycled materials is crucial for CPG companies to reduce environmental impact and meet consumer demands.
  2. Technology Integration: Leveraging tools like Life Cycle Assessment Software and smart packaging enhances efficiency, transparency, and consumer awareness, driving sustainable packaging initiatives forward.
  3. Challenges: Higher upfront costs, raw material expenses, and supply chain complexities pose hurdles, emphasizing the need for strategic planning and supplier relationships.
  4. Strategies for Success: Implementing cost management, diversifying products, and fostering a culture of sustainability are vital for CPG companies to thrive in an eco-conscious market.
  5. SpendEdge Solutions: Supplier intelligence, best practices guidance, market insights, and cost analysis from SpendEdge help businesses navigate challenges and optimize sustainable packaging strategies for success.

Sustainable cpg packaging is the strategic and innovative design, development, and utilization of packaging products and processes that minimize environmental impact and address sustainability challenges while meeting societal needs. It aims to balance resource conservation, waste reduction, and carbon emission mitigation with the imperative of preserving product integrity, providing information, and enhancing consumer convenience.There are three primary sustainable cpg packaging approaches. Firstly, recyclable packaging utilizes materials such as glass, steel, aluminum, cardboard, paper, and select plastics that can be reclaimed and reused, contributing to supply chain efficiency and reducing environmental impact. Secondly, flexible packaging employs non-rigid materials like paper and plastic, offering greater efficiency and transparency compared to traditional rigid packaging methods. Lastly, biodegradable packaging utilizes naturally decomposable materials, aligning with the culture of sustainability and addressing rising costs associated with waste management.

Consumer Packaged Goods (CPG) companies are increasingly recognizing the importance of integrating sustainable options into their product offerings to meet shifting preferences and consumer demand for eco-friendly solutions. This necessitates leveraging technology, such as process automation and lean management practices, to navigate the complexity and opacity of supply chains and enhance efficiency. Embracing sustainable packaging solutions involves sourcing materials from renewable sources and adopting compostable alternatives to mitigate the environmental impact of packaging throughout its lifecycle. Furthermore, fostering a culture of sustainability within organizations is not just an ethical imperative but a strategic necessity for long-term success in an increasingly environmentally conscious market. As CPG companies adapt to evolving consumer preferences and address sustainability challenges, integrating sustainable packaging into their operations emerges as a crucial component of their overarching environmental strategy.

Major trends in sustainable CPG packaging for Companies

Usage of innovative materials such as biodegradable plastics, compostable, and recycled materials

Companies are shifting towards compostable, recyclable materials and biodegradable plastic instead of harmful plastic. The production of harmful plastic releases dangerous gases into the atmosphere, resulting in serious consequences. Bottles and lids of food products are now made from healthier and more easily degradable materials such as bamboo, rice husk, and gelatin films, which are inherently less hazardous to the environment. Increasing adoption of non-plastic materials such as glass, paper, hemp, PLA-based, and bagasse-based packaging has resulted in a lower carbon footprint with cheaper manufacturing costs.

Usage of Life Cycle Assessment Software

Suppliers are utilizing software tools to conduct life cycle assessments (LCAs) of their packaging solutions. LCAs help identify environmental impacts throughout the entire lifecycle of a product, from raw material extraction to end-of-life disposal. Life cycle assessment plays a crucial role in evaluating and improving the sustainability of product packaging. By considering the entire life cycle of packaging materials and designs, it helps reduce environmental impacts, optimize resource use, and promote eco-friendly choices for consumers and businesses alike. This software often involves collaboration with suppliers and partners in the supply chain, which fosters a more holistic approach to sustainability.

 Adoption of robotics, automation, and smart packaging

Smart packaging is a fresh trend that is being implemented globally to automate the packaging activity and make the process efficient. Automation improves production efficiency, reduces errors, and minimizes energy consumption. In addition, robotic systems can precisely measure and cut materials, thereby reducing waste, and optimizing resource usage. Some sustainable cpg packaging suppliers are integrating technology into packaging to enhance its functionality. Smart packaging can include features like temperature monitoring, freshness indicators, and QR codes for recycling information. These innovations not only minimize environmental impacts but also enhance efficiency and consumer awareness, contributing to a more sustainable and eco-conscious approach to packaging, all in line with environmental conservation goals.

Major challenges faced by companies in adopting sustainable packaging

Higher upfront costs

When starting or expanding a business, there are often substantial upfront costs involved in setting up infrastructure, purchasing equipment, hiring staff, and marketing. These expenses must be covered before the business generates revenue, which can strain finances. This includes costs related to adapting production lines and processes to accommodate new sustainable materials and designs. Overcoming the challenge of higher upfront costs often requires careful financial planning, access to capital through loans or investors, and a clear understanding of the long-term benefits or returns on the investment.

Cost of raw materials

The increase in the price of raw materials such as resin, lumber (timber), EVOH, and kraft paper is resulting in an increase in the manufacturing cost of sustainable packaging materials. This rise in the cost of raw materials has underscored the imperative for sustainable packaging solutions. As traditional packaging materials become more expensive, businesses are seeking alternatives that not only mitigate cost pressures but also address environmental concerns.

Steady and reliable supply of sustainable materials

Sourcing suitable sustainable materials can be challenging due to the limited availability of vendors who provide sustainable materials at reasonable costs and ensure the same premium quality at times of volatile market conditions. Finding environmentally friendly alternatives that meet functional requirements is crucial as relying on one supplier may cause supply chain delays. Ensuring a steady supply necessitates robust supplier relationships, investment in resource development, and resilient logistics networks. Sustainable materials sourcing requires careful planning to overcome these hurdles and maintain a reliable supply chain while meeting eco-conscious objectives.

Compliance with varying regulations

Global companies face challenges in complying with varying regulations and standards for sustainable packaging across different regions due to the ever-changing business world and the increasing need for alterations in the current laws. Different regions and countries have their own sets of rules and standards regarding packaging materials, recycling, labeling, and environmental impact. Navigating this complex regulatory landscape can be daunting for businesses that operate across borders. Moreover, regulations related to sustainability are continually changing as governments respond to environmental concerns.

Sustainable strategies: Enhance CPG procurement

Utilizing Technology for Transparency

AI and ML can offer unparalleled insight into supply chains, allowing for real-time tracking of every product’s journey, from the sourcing of raw materials to the final product. This data-driven approach not only helps in identifying and addressing sustainability issues but also informs strategic decision-making, leading to more efficient and responsive operations.

Implementing Strategic Cost Management and Pricing

In the face of escalating costs, strategic cost management and intelligent pricing have become essential. Lean management practices and process automation can help optimize costs, while data analytics can guide informed pricing decisions to balance profitability and customer satisfaction.

Embracing Sustainable Packaging

Sustainable packaging serves as a significant differentiator in a competitive market, providing a visual testament to a brand’s commitment to the environment. Investing in R&D for sustainable packaging solutions can lead to the creation of materials that are recyclable, compostable, or sourced from renewable sources, aligning your brand with evolving consumer and regulatory expectations.

Diversifying Products and Educating Consumers

Expanding product offerings to appeal to the environmentally conscious consumer segment can help counter slowing demand. Additionally, initiatives to educate consumers about the value of sustainable practices can encourage increased acceptance of price premiums for green products.

Cultivating a Culture of Sustainability

In addition to strategic and operational changes, it is important to foster a culture that values and promotes sustainability at all levels of the organization. Sustainability is not just a corporate strategy—it’s a mindset that should permeate every aspect of the business, guiding decision-making, driving innovation, and motivating continuous improvement.

Strategic Cost Management and Pricing

Amid rising costs, strategic cost management and smart pricing have become vital. Lean management practices and process automation can help optimize costs, while data analytics can guide informed pricing decisions to balance profitability and customer satisfaction.

Championing Sustainable Packaging

Sustainable packaging serves as a powerful differentiator in a crowded market, offering an immediate visual testament to a brand’s commitment to the environment. Investing in R&D for sustainable packaging solutions can lead to the creation of materials that are recyclable, compostable, or sourced from renewable sources, aligning your brand with evolving consumer and regulatory expectations.

Product Diversification and Consumer Education

Diversifying product offerings to cater to the eco-conscious consumer segment can help counter slowing demand. Alongside this, initiatives to educate consumers about the value of sustainable practices can encourage increased acceptance of price premiums for green products.

Building a Culture of Sustainability

Beyond strategic and operational changes, it’s crucial to foster a culture that values and promotes sustainability at all levels of the organization. Sustainability is not just a corporate strategy—it’s a mindset that should permeate every aspect of the business, guiding decision-making, spurring innovation, and motivating continual improvement.

How SpendEdge can help with sustainable packaging

Supplier Intelligence

We help you identify the best-fit sustainable packaging suppliers and understand supplier KPIs and SLAs that must be included in contracts to ensure the smooth functioning of the supply chain. Measure supplier performance against set standards and renegotiate terms of contracts based on performance. Our experts leverage statistics and modeling techniques, besides large, curated data sets, to make accurate predictions for multiple supplier risks and assign risk scores based on probability and severity. These scores will help you to find the best vendors with minimum risk.

Best practices

We help you achieve a comprehensive understanding of the best practices and innovations being followed by peers in your industry, and what measures they are taking to keep costs under control. Enforcing best practices streamlines processes and brings in standardization of operations which reduces confusion in choosing an appropriate sustainable practice. Our intelligence and analysis will help you get introduced to the newest packaging technologies that are known for their eco-friendliness. Ensuring adherence to best practices will aid businesses in portraying themselves as a reliable, trustworthy, and competent firm.

Market Intelligence

SpendEdge provides detailed insights into the performance of sustainable packaging, including potential supply chain risks associated with sourcing sustainable materials. You can get early warning alerts about impending supply chain risks. This will help you frame risk mitigation plans to respond to specific packaging risk scenarios. For example, packages may be at risk due to weather conditions or careless drivers during transportation. These risks can be prevented if predicted in advance.

Cost components and price drivers

You can effectively manage costs and improve business outcomes by leveraging our proficient breakdown of key cost components and price drivers. Identify major cost components for the product and understand the percentage contribution of each component to the total cost. Get a better understanding of the factors that drive costs and evaluate industry trends related to cost components. Obtain accurate insights into components such as sustainable raw materials, labor, wages, overheads, etc.

How SpendEdge can help with sustainable packaging

 

Contact us now to solve your procurement problems!

The success story of how SpendEdge helped one of its clients with sustainable packaging

As the globe advances to more sustainable and organic practices of living, businesses also recognize a need to shift toward producing eco-friendly products by implementing sustainable processes. Like many industries, the glass industry also started with sustainable production practices, but they were facing some problems during the implementation process.

Similarly, a leading packaging manufacturer for the glass industry wanted to get a clear understanding of the overall glass sustainable packaging market which included analyzing the trends, challenges, drivers, and best practices adopted by the competitors.

SpendEdge’s market intelligence experts engaged with various key stakeholders, manufacturers, and suppliers to analyze the factors affecting the growth prospects. The experts also compiled information from reliable sources such as trade shows, paid industry databases, and company presentations to help the client assess the overall market landscape of the glass sustainable packaging industry.

The market intelligence helped the glass packaging client obtain a clear understanding of the current market trends in the sustainable packaging industry across the target regions. The client also gained insights into the competitor’s market share and key distributors in the glass packaging industry. Furthermore, with the help of this market intelligence engagement, the client gained a holistic overview of the current distribution structure, regional product portfolio and pricing trends, and the global standards for the target regions.

Conclusion

As CPG companies navigate sustainability challenges amidst rising costs and shifting preferences, integrating sustainable packaging into their product offerings emerges as a strategic necessity. To address the environmental impact of packaging and ensure efficiency throughout supply chains, embracing sustainable options and leveraging technology such as process automation and transparency becomes imperative. This entails overcoming the complexity and opacity of supply chains through lean management practices and sourcing materials from renewable sources and compostable materials. Fostering a culture of sustainability within organizations not only aligns with consumer expectations but also drives efficiency and innovation in sustainable packaging solutions. In this landscape, strategic partnerships with firms like SpendEdge can provide invaluable insights and support in navigating the evolving terrain of sustainable packaging.

Author’s Details

Srinivas R

Associate Vice President, Sourcing and Procurement Intelligence

Srinivas is a solution design specialist at Infiniti Research and provides advisory services to clients across the medical devices, pharmaceutical, CPG & FMCG, energy, and ICT sectors. He specializes in the procurement areas of industry benchmarking, cost modeling, rate card benchmarking, negotiation advisory, and supplier intelligence.

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Frequently asked questions

CPG stands for Consumer-Packaged Goods in sustainability. It refers to products that are sold quickly and at a relatively low cost. These goods are usually consumed or replaced frequently.

In the context of packaging, CPG companies manufacture products like food, beverages, personal care items, and household goods.

Examples of CPG goods include food and beverages, toiletries, cleaning products, cosmetics, and over-the-counter medications. These are everyday items that consumers purchase regularly and often without much thought.

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